Rookie's First Restoration Attempt...

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This is a long explanation on how to fit the flares, so bare with me. Read it top to bottom and you'll understand why it is so important to do this correctly. A big thanks to Mike for helping me with this. Most of this information is coming straight from him, I'm just typing it out for you guys. There isn't much info in books or on the internet explaining how to install these correctly, which is why I am going through the effort of posting all this. I had to research this issue with the flares (and how to center them) several times, and asked lots of questions along the way.

I finished fitting one of the flares today. It took a lot of tweeking, but I think I have it where I want it. I need my new tires to verify that it is perfect, so I'll have to wait until they arrive. Here are some pics.

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Now, I know what you are thinking right now. "The gap at the front of the tire is too small in comparison to the rear of the flare". I am aware of this. When it comes to fitting the flares properly, you need to take several things into consideration. The first is you want the radius of the flare to be as round as possible. But here is the catch - the factory built these cars with a larger gap behind the tire, and a smaller gap in front. Now, it is minimal, but when you install flares, it is really exaggerated because they "hug the tire" unlike the original fenders. But, while keeping the radius round, you need to make sure you close the gap up behind the tire, so it doesn't end up looking like this...

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Now, remember when you levelled your frame, and set the ride height using all thread up front and in the rear? You did this because you needed to fit the flares to the car correctly. The half-shafts MUST be level when you are doing the setup on the rear - that is your ride height, and it is the point the tire is going to ride at when you are driving the car. It is also the farthest point that the rear tire moves backwards. Any arcing of the wheel upwards from this point will also move the tire forward. Remember, the trailing arm moves in an arc, like a compass, pivoting on a central point.

So, how am I going to open the gap up at the front of the tire you ask? Easy. Its so minimal (because of the fitting I did on it) that I will grind on the edge of the flare and clearance it. But before I do that, I will add lots of glass on the inside of the lip of the flare, so that the lip doesn't disappear. Once the clearancing is done, I will add glass to the outside of the flare and resahpe the fender lip until it is a nice round arc from front to back. And, The fender lip will still be a consistent thickness all the way around the flare. Now I will have a perfectly centered wheel in an L-88 Flare. I can also do vise vesa, and bring the lip closer to the tire if I need to in some areas (which I'll probably end up doing in a few spots to make it more round). Stan's flares close up the gap at the rear of the car nicely. I will just have to do some extra work at the front of them. I will also have to extend the flare on the bottoms using glass and lots of shaping once they are bonded in place.

Some of you may have noticed that I haven't finished my door gap at the rear of the doors. And you are right in thinking that it affects the placement of the flare on the dogleg, because the edge of the dogleg is essentially where the flare begins, and that edge also needs to be perfect for your door gap. And here is why none of this matters right now. The following picture is of Zwede's car, the one Mike totally rebuilt. Notice how he glassed the lock pillar plate in so that the edge of the dogleg is one with the lock pillar plate. It makes it stronger, and sexier!

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I will be glassing in my lock pillar plates as well. The flare will be glassed in at the front of the dogleg. Everything will become one piece in the end, with one common edge, which is essentially going to be the door gap edge. This edge will get shaped and sanded until the door gap it absolutely perfect. the flare will get glassed, sanded, glassed, sanded until it is perfect with the door edge.

This is why installing flares takes a ton of time. I've seen several pictures of cars where the flares just don't sit right and it isn't pleasing to the eye. In my mind, a flare should look good no matter what angle you look at it from. Take the time to do it right...its worth every bit of aggravation in the end.

I also finished bonding the left dog-leg. Once that cures over the next day, I will begin fitting the left fender flare. I've also figured out that I really enjoy doing this type of work, and I'm pretty darn good at it (thanks to my buddy Mike!!!!!!!!!!!!!!!!):D
 
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There isn't much info in books or on the internet explaining how to install these correctly

Hope you are considering making a build book for your project.
you cover pretty much everything, have tons of good pics and explanations and your attention for details is impressive.

Finish the car, make a ruff draft of it with pics, explain everything like you do here and take the draft to an editor. See then what happens.
Theres a lot of books out there and this would become a good reference.
+ if you consider beeing in this business, this book would be a great business card for you.

As a car maniac, that would be a book I would buy.
Keep it up Jeremy, great inspiring work.
You impress me every time.
 
I did a little more sanding on the right side repair. Its finished now...

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Then I started fitting the left flare.

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I finally got to see the wide ass stance for the first time!!!!!!!!!

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I pulled it off, and started the glass work, just like I did on the right side. Only this time, I had to join the old quarter to the new dogleg, and I had to add to the outside of the dogleg so that I can block it to match the door perfectly.

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Can't wait till my new tires show up, so I can get the full effect of the wide stance.
 
I have been glassing for the past 3 ****** days. Glassing old screw holes shut, finishing the left dogleg, finishing the left bonding strip, finishing the antennae hole (FINALLY), and starting the repair on the quarter panel. Some of the repairs on the halo you can't see cuz tape is covering them. I will post those pics later. I am so flippen tired and itchy right now.

Some shots of the left quarter finished, and repaired the CORRECT way. This whole project started when I found Bubba's repair and hack work on the dogleg and lock pillar. Finally, I am back to square one.

Before...

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After...

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Finished antennae hole (won't be able to hear a radio in this thing anyways, sidepipes are gonna blow eardrums!)...

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Glassed in screw holes...

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Inside of bottom of right quarter (Still need to finish outside repair and sand the edge down)...

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More prep work...

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Didn't put enough glass in these holes, and came up short when blocking....will finish glassing these ones today...

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Here is a closeup picture of one of the holes I glassed in. I ground the panel down till it was paper thin, then masked it off, and laid the glass in the void. Next I blocked it until the tape disappeared. Once that was done, I carefully blocked the edge down so it was perfect. The corner is razor-sharp, and needs to be knocked down to match the rest of the halo edge. This is how you make holes disappear, so that they don't come back to haunt you in the future. Its a b%tch to glass holes shut, but I feel its the only way to make sure you are safe. I've put too much time into this body to take shortcuts now! Mike said the same thing about glassing holes shut...that its the best way to do it, hands down.

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And some more glass work...

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Hey Jeremy, nice job! Can you tell me your technique that you use for fiberglassing? Do you block the fiberglass with the tape still on? What material are you using?

Thanks,
Danny
 
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Hey Jeremy, nice job! Can you tell me your technique that you use for fiberglassing? Do you block the fiberglass with the tape still on? What material are you using?

Thanks,
Danny

You pretty much block over top of the tape, until the tape starts to roll on itself (you'll see what I mean when you do it). Once the tape is gone around the repair, pull the rest off and you are finished.

I am using west system epoxy for original panels, and dynatron polyester resin for aftermarket panels. I am using fiberglass matt for every repair.
 
More blocking. The original panel is just scratched up from when
the tape disappeared...no material was really removed.

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Jeremy, what is the cat number for the west epoxy you are using? I have a supplier close by and I want to pick some up.


Thanks,
Danny
 
The number on the resin container is #105. The hardener I use is the "fast" hardener. I used to use the slow hardener, and found that it setup too slow for me.
 
I welded up a support bar for my new bumper. The center of the bumper needs to be supported where the license plate is. This also prevents the side of the bumper from being pushed out when you start glassing it. The license plate was being pushed, which pushed the outside of the bumper outwards (on the sides of the car). If I were to glass it in before I made this bar, the sides would have been fixed in place in the wrong position. I have to make a spacer to bolt the bumper to the bar. right now I am just using paint sticks to support it.

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Hey ,
I just want to say I am awed at the work that you have done on this vette!
In one of your post you mentioned that you wanted to do this for a living.
Before I read that I had already thought it!
I just joined this forum and have enjoyed your project.
I am doing a 68 coupe , I am also a rookie but just a lot older! you do learn alot when you have to do things yourself!.
keep up the great work!!
joe
 
Hey ,
I just want to say I am awed at the work that you have done on this vette!
In one of your post you mentioned that you wanted to do this for a living.
Before I read that I had already thought it!
I just joined this forum and have enjoyed your project.
I am doing a 68 coupe , I am also a rookie but just a lot older! you do learn alot when you have to do things yourself!.
keep up the great work!!
joe

Thanks! It has taken me a lot of time to get to this point. I still plan on doing this for a living:beer:
 
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Yesterday I finished the support bar for my rear bumper, so the next step was sanding out the bumper seams, and glassing them shut. This will make it even stronger. It will essentially be part of the car now. Using a block and 40 grit, I carefully sanded down the bumper line until it was paper thin on the new and old panel. I knocked down the "hard" edges from the panels (where the divot is), then masked it all off.

A closeup of how thin you need to make it...

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More masking...

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Then I glassed it. Took five layers, and about 3 hours to lay down.

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I think my hand is gonna fall off from all of this fiberglass work!
 
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This lock pillar plate came up a little too short, so I had to grind the lip down, and add glass (orders from Mike Dyer).

Then I glassed some more holes shut (only have a couple more left on the back half of the body!!!!!!!!!!!!!!!)

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Then I finished sanding these ones...

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Time for bed :zzz:
 
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A little more progress. I finished sanding this repair, and prepped some areas for body filler (you can see the deep scratches I put on the panels for the filler).

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Time for me to head to work to make some more money:beer:
 
LOL.... what's so crazy? The piece of wood behind the tire? your parking brake doesn't work ???

No fresh snow in the driveway and the stuff you see by the road melted....? Global warming in Canada ??? Feels like summer, doesn't it ??? :D :D :D
 
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LOL.... what's so crazy? The piece of wood behind the tire? your parking brake doesn't work ???

No fresh snow in the driveway and the stuff you see by the road melted....? Global warming in Canada ??? Feels like summer, doesn't it ??? :D :D :D

Yeah, its starting to warm up here!

People walk by my house and stare at the vette constantly now. Its an awesome feeling knowing that I have actually accomplished something these past three years.
 
Wow, how time flies. It doesn't seem like 3 years, just seems like yesterday! Keep up the good work!
 
Wow, how time flies. It doesn't seem like 3 years, just seems like yesterday! Keep up the good work!

Geez, I wish it felt like that. Feels like I've been working on this thing for my entire life.

Well, you have.....really....i'ts only BEEN 3 years since you got old enough to drive....:smash::lol::cool:

You do such NICE work, now if I could get you to come here and do more OF it....

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My package from Mike showed up today and I finally got the rear tires mounted on the mags. These were the largest radial I could find without going to a drag radial, which I didn't want to do. I am very happy with the fit inside the flare.

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I can't believe this is my car!!!!
 
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