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After reading Grumpy's article, I looked and could not find a place to put a 20"X50" radiator to have 2 square inches per cubic inch for cooling. LOL
 
I have a base c5 front and rear sway bar and I think the drag links and mounting stuff, you can have them for mock up purposes if you want them. I doubt they are thick enough for any purpose other then mock up. I bet shippings would be $45
 
I have base stuff - actually came here to post what they are for posterity. Front is 1.06 inches (26 mm), rear .961 (24 mm)

For the front I have from 1 1/4, 1 3/8, 1 1/2 (very expensive, very cool), for the rear, 38 mm but 3 adjustment points (38mm is within .05 inches of 1 1/2 inches)

The problem, as I see it, is that my car is substantially lighter then a Camaro....
here are the corner weights for the Camaro
1660579590950.png

digging up my scaling
K6izgAAh.jpg

so the million dollar question, (okay up to $2,000 question)... do I match front/rear sway bars? those front bars are all hollow....
 
hotchkis 1 3/16 front, UMI 1 1/4 rear

Talked to someone at a company other then hotchkis, who used to work for hotchkis - and we hashed out a solution. I love that he recommended his old employer but as he pointed out, they didn't have a solution.

Also, he suggested a smaller, rear tire... sacrilege, I know, but I think he's right... I'd order the new tires but I need to get the front dialed in (with the new bushings and locks) because I *might* be able to run a 295 front tire. Not a 315 like everyone else, but a lot closer then the 275 I have now

In other new, I'm regearing my other rear differential to 3.73 in hopes that it will keep my clutch alive (also a better limited slip)
 
edit: i must have missed your last post with the solution, i like it.

i dont know how this applies to custom cars like yours, but the C5 later years Z06 sway bars were Front 30mm 1.18", Rear 23,6mm .929",

I have these on my 2004 C5 and I cant make the car lean on the public roads, not sure about on a track. I have the z06 shocks but base springs for ride comfort.

what strikes me is that in most setups the rear sway bar size always seems to be smaller then the front sway bars. could you use the c6 z06 as bench mark for sizing purposes?

Corvette Chassis Comparison​

Corvette Sway Bar Comparison Chart​


[TR]
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[TD]

C5​

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[TD]

C5 Z51​

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[TD]

C5 Z06​

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C6​

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C6 Z51​

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C6 Z06​

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C6 ZR1​

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GM T1​

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C5 HOTCHKIS​

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[TD]

C5 ADDCO​

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C6 ADDCO​

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C5/C6 LG G1​

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[TD]

Pfadt Light Rate​

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[TD]

Pfadt Heavy Rate​

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[/TR]
[TR]
[TD]
Diameter
Front​
[/TD]
[TD]
23 mm​
[/TD]
[TD]
25.4 mm (97-99)
28.6 mm (00-04)​
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[TD]
30.0 mm​
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[TD]
25.5 mm​
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31 mm​
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31 mm​
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33 mm​
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38.4 mm​
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31.75 mm (1.25")​
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32 mm​
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35 mm​
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39.68 mm (1 9/16")​
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32 mm​
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35 mm​
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Diameter
Rear​
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19.1 mm​
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21.7 mm (97-99)
23.6 mm (00-04)​
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23.6 mm​
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22.0 mm (7/8")​
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25.4 mm (1")​
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28.8 mm​
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31 mm​
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27.5 mm​
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25.4 mm (1")​
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25.4 mm (1")​
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25.4 mm (1")​
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26.98 mm (1 1/16")​
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[TD]
26 mm​
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28.5 mm​
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Thickness
Front​
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3.81 mm​
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4.15 mm (00-04)​
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4.5 mm​
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N/A​
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N/A​
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6.35 mm​
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4 mm​
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5 mm​
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Thickness
Rear​
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2.0 mm​
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3 mm (00-04)​
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3.5 mm​
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N/A​
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N/A​
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N/A​
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N/A​
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6.35 mm​
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4 mm​
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N/A​
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N/A​
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N/A​
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N/A​
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Corvette Spring Rate Comparison Chart​


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C5​

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C5 Z51​

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C5 Z06​

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C5 T1​

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C6​

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C6 Z51​

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C6 Z06​

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C6 ZR1​

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C6 T1​

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HYPERCO HPS (Street)​

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HYPERCO HPT (Track)​

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VBP Sport​

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VBP Extreme​

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Pfadt Coilovers​

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Front​
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440 (00-04)​
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[TD]
525 (00-04)​
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[TD]
526 (00-04)​
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[TD]
582​
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[TD]
420 (VBP 400-420)​
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526​
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[TD]
531​
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[TD]
N/A​
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582​
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565 (12405HPS)​
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625 (12407HPT)​
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990​
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[TD]
1050​
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[TD]
425​
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[/TR]
[TR]
[TD]
Rear​
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[TD]
577 (00-04)​
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[TD]
634 (00-04)​
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[TD]
714 (00-04)​
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[TD]
793​
[/TD]
[TD]
657 (VBP 600-620)​
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[TD]
645​
[/TD]
[TD]
782​
[/TD]
[TD]
N/A​
[/TD]
[TD]
850​
[/TD]
[TD]
765 (12406HPS)​
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[TD]
850 (12408HPT)​
[/TD]
[TD]
650​
[/TD]
[TD]
855​
[/TD]
[TD]
575​
[/TD]
[/TR]

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something I didn't know, the 2010-2011 Camaro SS had a different sway bar mounting point. I'll attach a link to a thread but the relevant pictures are here:
1660668293741.png

stock mounting, old style
1660668342540.png

1LE "new" style
1660668378373.png

I'm going to stick with the old because I have a UMI sway bar coming - but also because I think that opens up a can of worms with how it's put together now....

and the thread link: https://www.camaro5.com/forums/showthread.php?t=463979
 
Brown Santa arrived today
XOCNxfXh.jpg
18x10, 18x12.5
HAcTQL6h.jpg
poor fgz, they're still too big for him.
forged, light weight
cpICrFih.jpg
Apex gave me a deal on them, basically I paid the cast price for these (actually, a little less)... thanks Apex
 
nice, I fully support Christmas in August,

those charts looked good on my screen but turned to crap when I hit "enter", i think it was different charts but same basically same info
 
potato camera for the blur again
stock clearance
9y7KLyeh.jpg
new wheel clearance
tlQAiaIh.jpg
rear stock
PZizw6Ih.jpg
rear new
JVjk1irh.jpg

I know this sounds really dumb but I'm going to cut the front fenders to put larger tires on it. right now, it's about 1/2" outside the fender on the stock side and 1" on the new side. With the changes I'm going to make the control arms, I'll have about 1/2 of that solved but I want 315 front tires, not 275. Bright side is I'll 'fix' the paint flaws the painter did when I do this and resolve a couple other paint issues... thankfully it's black and really easy to match
 
brief interlude

YJMm4XCh.jpg
this is my 'body shop' probably electrical too
Fk0RrLzh.jpg
the first victim
CLHBbkch.jpg

and the other one
cylgW3Nh.jpg
GtnutLQh.jpg
96ONQEKh.jpg
and like this... still have no idea what I'm going to power it with, however, thinking it needs a full tube frame
je2q4Mdh.jpg
 
Sooooo, one of those 'fixits' from Optima was the clutch seemed to be starting to slip - so part of the fix is going to be changing rear gears to 3.73 from the 3.45 that it is now. While I'm at it, it's time to put the cooler on it, but never ever done one. what do I need to know about rear diff cooling?
 
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Sooooo, one of those 'fixits' from Optima was the clutch seemed to be starting to slip - so part of the fix is going to be changing rear gears to 3.73 from the 3.45 that it is now. While I'm at it, it's time to put the cooler on it, but never ever done one. what do I need to know about rear diff cooling?
Here is what I did. The first photo shows a circle where DSE (GearFX) had me drill an tap for the lower drain line. It is on the bottom of the case just behind the pinion bearing. The pump is a Setrab gear driven pump. There is a Setrab filter in front of it. All lines are -8. The cooler is a Derale with integral fans. Air is ducted to the cooler from scoops just in front of the rear tires. Hope this helps.

Diff cooloer - hammerhead.jpgDiff cooler 2 (2).jpgHeat Shield 8.jpg
 
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so to toss a couple of thoughts out there - probably dumb, but I need to ask so I know - what is the optimal temperature of the rear differential? if I run lines to the front (ala what GM did with the Camaro), should I also cool the transmission as well?

a bit of a difference between those and mine. Mine has a cooler inside the differential cover so it's a water system it doesn't move oil but rather heat exchanges. Now to ask again, if I tap in and out of the TKX transmission, can I use ATF as my heat transfer medium? figure I'd daisy chain - other thought is use the cooler in the radiator so that it would maintain a minimum temp as well....

I am going to cool the PS as well and that brings problem number whatever, where to put it.
 
If it already has a intercooler built in, why not start with that? Your cooling loop is then separate from the oil reservoir, which means you’ll never dump all the oil when a line breaks.

As far as temperature, probably look at the temperature characteristics of the oil you use.

Looking forward to your solution.


Edit: if you used glycol, the pump would probably be a lot cheaper and filtration less of an issue.
 
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“Gear Oil Operating Temperature​

For the gear oil to do its work, it needs the right temperature. Normal gear oil temperature lies between 50- 55°C (90 – 100ºF) and most gearbox and transmission manufacturers state that the operating temperature of the transmission should not exceed 130°C (250ºF).

It is important to confirm the exact temperature with your oil’s manufacturer and to stay within that given range. This maximizes the oil’s viscosity and increases its lifespan, meaning that you can go for longer periods between changes.

The oil temperature range will vary depending on the type of oil used – whether mineral or synthetic as well as on the operating conditions. If you decide to use mineral oil-based gear oils on your buggy, you need to ensure that the oil doesn’t exceed 75 – 80°C.

You may be wondering why it’s important to stay within the recommended temperature range. Well, this is because constant exposure to high temperatures changes an oil’s chemical structure. These changes can also be triggered when the gear oil comes into contact with metal catalysts like iron or copper or when it is mixed with air. All these cause the oil to age. The speed of the aging process depends on the oil’s structure, how much heat it’s subjected to, and for how long. Water, dust, rust, and other contaminants also contribute to oil aging.”


https://reddotengineering.com/what-is-the-temperature-range-buggy-race-gear-oils-must-perform/
I thought this was a good write up.
 
Tires... I can't do it. I keep trying to convince myself to either go square or go with the slicks as a rear tire - all to get a 200tw tire. I'm sorry, but 10% more contact patch should easily equal any 'better' traction I get from the smaller, narrower tire.
... the comparison
the left is what's on the car now
ghSNie4h.jpg
now a 325 v. 345..... while I know what I just said above there is a 200tw tire from continental, problem is the rear is a 345 not 325.
K9l0Etih.jpg
not bad until you realize that where it doesn't really fit would be nearly impossible to make a decent-looking flare
I4VqmNkh.jpg
I hate to say it but either I'm going with a right size tire and the wider front (which is where most of the problem lay) in a 340 or so tw.... but now that that's out there - talk me out of it....

in other news, rear, adjustable sway bar from UMI
tGClN5Eh.jpg
and new Hotchkis for the front...
F21h3MZh.jpg

and new gears... 3.91s (not 3.73 as previously reported).... I know, I know, I wasn't thrilled with them in the 06 GTO I had, but I think this is different because bigger tire, more hp and lighter car. At this point, 2000 rpm in 5th gear is 85 mph.... and I'm frying the clutch taking off from a standing start.... bonus is big smoke shows.

WTzF5Wwh.jpg
WBuGkXLh.jpg

and adding a cooler to the rear diff
8XSC4yXh.jpg

what is wrong with me? (rhetorical, sit down FGZ)... I won't spend the dollars to toss the lunchbox lockers out of my FJ40 but will spend it to upgrade to a geared limited slip in the C3?
GDcPYXfh.jpg
 
I like this internal cooler approach - any leaks in the cooling system are limited to the external cooling system - and the differential keeps its oil.

1661860052614.png
Nice idea. The other approach (mine) takes more differential fluid - and as mentioned - any damage/leak puts the diff at risk.
Good approach I'd say!

Cheers - Jim
 
I like this internal cooler approach - any leaks in the cooling system are limited to the external cooling system - and the differential keeps its oil.

View attachment 54093
Nice idea. The other approach (mine) takes more differential fluid - and as mentioned - any damage/leak puts the diff at risk.
Good approach I'd say!

Cheers - Jim
I got really lucky, I bought it from a GM Outlet for cheap - now they're unobtainium and highly sought after....
 
So I'm tired of relying on people to do ring and pinion swaps for me. Now is an optimal time to learn
WTzF5Wwh.jpg
mark the caps
Zr1rnVqh.jpg
get caps off
1HwCHgVh.jpg
spend rest of night looking for pry bars... moving is SO much fun....

*and in case any of you are silly enough to follow my instructions, this is, if I count all of the ones I've done in my life... is the first. I did try once before but I couldn't get the gears to give a good pattern. Turns out I did it right but the case was junk.... anyway, there's the warning
 
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