1958 MGA Coupe

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moving on to the drivers side. so in looking at my parts, it seems the easiest path is to use the vertical upright for my old windows on the new windows

the broken tab is harder to deal with then swapping the vertical posts

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i do have to drill out the one screw and probably retap

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i see the camera is picking up everything other then what i want, but i am letting the two screws soak in PB blaster before i try and torque on them

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first round of hand polishing

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so to pick up where we left off the bracket under the ventilator window is broken on the window frame i am going to use and i need to take the bracket off so the new donor pillar will fit basically drill the rivets out and pop it out with adrift

these are the parts

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kind of the way it looks on the car

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one last broken screw to coax out

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the boss retired early

and i was thinking about how to get the ventilator pivot bolt nut off so i decided to cut it off with a dremel


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bracket screw would not come out so drill and tap it

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next side
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ready to order parts to put it all back together again
 
so lets take somemore stuff apart

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remove old gasket

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some times it easier to line things up using screws that are longer these re 1/2 long
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all shined up and mock fit before the gasket goes in

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this was a PITA two people, one pushing on the bottom and the other pushing up top with a Popsicle stick

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this gets pushed in last

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and a trial fit i still have to put that rivet i place right now its just a nut a bolt holding it


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4 screws and 1 gasket how long can that take???

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and what you are seeing is the only screw i didnt have to drill out and retap

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athough i am getting good at free hand drilling

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so three holes drilled and tapped, and parts polished

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and we ran out of umpph to keep moving it forward will regroup later tonight
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where we left off

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just effort from this point forward just shove and push...and i used a har dryer to see if i could make it softer I am not sure anything other then brute force actually worked

put the bottom piece on easily

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and done

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Jim Cheatham pointed out to me the gaskets have to be trimmed on the side the glass folds in on

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the very top needed to be seated just a 1/16 of an inch more so lets see if wedging some thing in there will let it form into the position over time

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its all down hill from here, i will put in a parts order tomorrow to finish up
 
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lets clean up the parts and place all the hardware in place



mark the parts

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had one thread that needed to be retapped

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that finishing strip needs to come off

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paint stripped off

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and polished it looks better then it did
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and a teaser photo or two
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show time..

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1/8" split pin for the handles

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clean it up with a 5/32 drill bit so its nice and tight

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trial fit

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tapped down with the rivet set tool
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a hard surface to set it
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hit until the rivet tools bottoms out, then move to flat end drift
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fully set

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back together

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I use green grease its synthethic and waterproof really good stuff, on the spring and washers of the window ventialtor mechanism, i came to discover how good this stuff is when i went to clean a bearing grease tool and tried cleaning it with gasoline and i couldnt remove the grease even after soaking it in gasoline, then i knew i had really good stuff and have been using it ever since

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the triangular trim piece also has a ridge in it to catch the gasket

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lets put the felt channels in place

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so why would the window channels that should be felt have a metal spiral bound liner in them?

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basically fold the felt channel in half and push it in.

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fully seat it with the butt of a plastic spreader

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tomorrow i think i will use some thread locker and tighten up all the screws and move to put these in the doors over the next week
 
there is a filler block

so lets make some tapped backing plates for the door hinges since getting at those nuts will be near impossible, i had two extra

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make a gasket
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install end cap
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another gasket

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homemade access hole and my grandfathers combination wrench

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you can see the inner bracing that screws with access to the barrel nut

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and the trial fit continues tomorrow
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thanks

well the window pantograph is in place, the window is in it, the lock mechanism is hooked up and it all works the lock mechanism goes in first before door channel

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next is the window weather stripping and adjust the door for a better alignment
 
car show

http://smg.photobucket.com/user/bobs77vet/slideshow/Original British Car Day

one of my favorites, license plate towmatr and logo on side says radiator springs.....from the kids movies carz

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lets move on to the driver side

simple locking mechanism

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hole above the square shaft is what you plug so you dont accidentally lock your self out

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locked position

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heres my trial and error result.....counter sunk held in place with thread locker

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tapping plate
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need to add the capping plate

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heres the magic spot the front window channel is held up high the pantograh shaft is inthe hole and the pantograph wheels are just about to slip into the window channel and give it a light tap of the hammer handle and it slips in to place and the since the square shaft is at the back of the hole it can move forward and its in place
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and done
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and the next time i drive the car i wont have a bungi cord across my chest holding the doors closed

woohoo the assembly table is clean

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and the next work to do

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tonights work..... i had a noisy shock link and a broken axle strap

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not too complicated
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easiset thing is to just remove the shock absorper, I tried using an impact to seperate but it didnt work

just cut the link off

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you know where this going
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one wack
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and done
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lets keep pushing forward....when i did my trial body fit i made a rookie mistake and did not mark the hinges and the spacers and its been screwing with me ever since


lets put the brush seal in place and a new hinge spacer, window bump stop and window trim cap and adjust the doors so they open and close

the original remnants of the brush seal

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the MGB rubber one i could not figure out how to make it work so i didnt use it

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my new 1/16" spacers
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rubber window bump stops from Jim Cheatham


cut off raised circle
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contact cement in place


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hold in place with window sitting on a small piece of plywood to push it evenly down

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brush seal with clips on them

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in place
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with exterior trim cap on it
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ok so lets finish the last body panel piece, i wanted this to fit nice and tight so i am using panel adhesive and gluing it in place to the rocker sill

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make a template and cut

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fold tab

dead blow hammers dont leave dings

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put a crease free curve in place


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and test fitted and painted

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to be bonded in place tomorrow
 
i cant believe this took two hours....the window was 20 minutes those scuttle badges were a task, my T Rex arms just dont cut it....

the brush seal, Mike Dianna saved me once again with some extra clips
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my fingers are still numb

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tonights mission fit the last panel in place and put some more badging


use some locating holes to make sure everything lines up

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brushable seam sealer on frame and bonding adhesive on the two parts

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i was a bit nervous drilling out those holes to size for the octagon... a whole lot cold go wrong with a drill and a sharp bit over shiny paint

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you sold it? I see the ebay ad is ended. The 'boss' said I could have no more then 5 cars. I have 5 cars, I attribute 3 cars to her.... problem solved.:devil:
 
install front grille clean garage and install door handles

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glue piping in place

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lets put the trim around the door and window opening

previously fitted and JIm Cheatham made these and gave them to me

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make a temporary table

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cut and glue to the back side, the first piece i glued to the front and it got all wavy so this is just glued to the back

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now the trick to finding previously drilled holes is to pay attention to the angle of the pick

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and i just dont like the way they look, oh well i will just redo them another day...

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thanks, good news those must have been handling wrinkles and they have almost all gone away. maybe i will put it out in the sun today and let get warm and see what happens.

kind of makes sense because if it looked like that to start with i wouldnt have put it in


definitiely going away, just the biggest ones left now....lets see what that virgina heat and sunshine can do


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