Bloverlanding in a Blazer

not a lot of time to work on this - had to put my lawn stabber together... but I digress
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to remind, a few holes in the floor
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thus I make bigger holes
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I honestly think someone went at the floor with a pickaxe... not sure why... but it is what it is
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also started putting a/c pieces on....
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I need to do some adjustment to the hard lines
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as far as I got
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because a day isn't complete without breathing grinding dust
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it's a lot of work to make an interior which floats
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this is a new one on me... look to the right of where I cut through the brace... it failed at the bend...
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in addition to this really weird rust/fail
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cut the rest of the problem area out
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mark out templates
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first test fit
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driver's side done
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onward
chop out a too large piece to start the process
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funny when you think you cut out a huge part then wonder if it was big enough when you offer it up
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and it's ugly
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now removed
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more rusty panel removing
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going to simply build a new section
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removed
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still pretty easy to build - though I'm now questioning the how it happened... whether it was from water thrown forward from the wheel or leaked down. I'm starting to think the leak down isn't possible due to how the toe kick is made...
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thinking I may just section in a few pieces... the only problem with this part is the skin, everything under it is fine - which means it's a lot less work to just do the top
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rather then section this in, just section in the upper part and do a bit of bodywork
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I have a 97 Tahoe with the usual (lots of) rust. I haven't checked the floor pans though.
 
I have a 94 with no rust in it... a lot of dents, but not rust


continuing... fitting
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welding
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painting
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next layer
weld on seat belt nut and backing plate
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after an hour of fitting
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and I got here... i had to rebend the rail so it fit...
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oh china
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weekly update
[VIDEO]

first, make it fit.... and I didn't cut enough - so there were some 'strength' patches
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a couple spots to weld left on this side
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trim a patch, install a patch
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and the only rust on the inside (that you could see) is now patched up
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well, patching on the inside is done... next up is clean the undercarriage and undercoat it then paint the frame..
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sealed and screwed in the gas filler cover
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probably didn't need to seal it because it's going to be sound deadened and then raptor lined (or Durabak).

and now it gets kind of put off to the side.
SEMA is in 2 weeks (unbelievable), and I will use it to get ideas on what the inside is going to look like. I also am probably (and internally fighting this) going to rewire the truck. It has substantial electrical gremlins and a lot of corrosion... not to mention I'm adding a lot of circuits for the camper portion of this build.... but that's another thing to review at SEMA.
in the meantime, I'm going to get as far as I can with the Corvette so I can get questions and such answered while there.
 
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