Fuel Tank Sending Unit Converter

agent20x

Well-known member
Joined
May 14, 2008
Messages
52
Location
Oxnard/San Luis Obispo, CA
Ok so I finally finished it and it works. It didn't actually take that long, I just never had much time to dedicate to it.

I guess we need a brief history of what I was trying to do. I ordered the autometer quad gauges and the gauges are only set up for a fuel sending unit that they provide ( which won't fit without a decent amount of tinkering and gas tank removal) which operates in the 33(full)-240(empty) ohm range. Needless to say this will not work with our stock sending units which operate in the 0(empty)-90(full) range. So, using a fairly simple opamp circuit I was able to make it work with the existing fuel sending unit. The result is a box that you can plug inline with the sender and new gauges that corrects the voltage readings for the new gauge.

IMG00027-20090525-1704.jpg

IMG00032-20090525-1713.jpg

Here is a schematic of the circuit in question.

schematic.jpg

The little sub-circuit in the bottom left is the pre-existing gauge circuit that you tap off of.

First off, this was not very cost effective for me, however if there is anyone else out there trying the same thing it will cost you less than it cost me. The final design cost about 70 in parts(including the printed circuit board). You could do it for a little less if you built your own circuit board or use one of those universal kits at radioshack. However, I opted to save myself some headaches and have the board built for me by an outside company for about 33 (if you order at least 5 you can get that price down to 25 each).

If anyone finds themselves in a similar situation I can post part numbers and links. Anyone that can do a decent soldering job could do this themselves. :beer:
 
U do such NICE work, can I get you to clean up MY act a bit????

all my shit is just breadboard proto stuff outta rat shack....

honestly, even as a dev/proto tech years ago, I never etched a board...not once....

:crutches:
 
well I didn't etch the board myself, but I considered it. It is actually pretty straight forward to do. Once you have the circuit traces laid out you just print it onto a transparency and tape it onto a photosensitive board and expose it using some sort of uv light. Then, you place it in the etching chemical to etch away the rest of the copper leaving your traces behind. Then, you have to drill all the holes for assembly. I thought it was worth a few dollars more to have someone drill all the holes, etch the circuit, and it included solder mask that covers all the traces and prevents corrosion.
 
well I didn't etch the board myself, but I considered it. It is actually pretty straight forward to do. Once you have the circuit traces laid out you just print it onto a transparency and tape it onto a photosensitive board and expose it using some sort of uv light. Then, you place it in the etching chemical to etch away the rest of the copper leaving your traces behind. Then, you have to drill all the holes for assembly. I thought it was worth a few dollars more to have someone drill all the holes, etch the circuit, and it included solder mask that covers all the traces and prevents corrosion.

ET prototype work 25 years ago....I still used to just hand wiring it all....

had maybe 6 solder joints break loose on me over some 15 years....

it werks....don't look like anything though...:drink::drink::gurney:
 
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